BACKGROUND AND OBJECTIVES: Four tie wings brackets are widely used in orthodontics, while the Six Tie Wings Brackets (STWB) are recently emerging in fixed orthodontic appliances due to their claim for less friction and thus faster teeth movement. The aim of this work was to evaluate the stress distribution and deformation during simulated mesio-distal tipping forces in Stainless Steel (SS) six tie wings orthodontic bracket using Finite Element Analysis (FEA). METHODS: A six tie wings bracket (Synergy(R), RMO, USA) dimensions were measured using the Vision system and a 3D model of the bracket was constructed. A Finite Element (FE) model was developed and mesio-distal tipping forces of 1.22 N to 1.96 N (125 to 200 gm) in increments were applied on the gingival and incisal slot walls. The stress distribution and deformation were recorded at specific points in the bracket and analyzed. RESULTS: The maximum deformation and stress distribution for the mesial and distal tipping forces of 1.96 N were recorded as 0.137 microm and 10.60 MPa respectively. The stress concentration was more at the junction of the slot wall and the slot base. For mesial tipping,the deformation was more on the disto-incisal and mesio-gingival tie wings. Similarly, for distal tipping the deformation was more on the mesio-incisal and disto-gingival tie wings. The mid-tie wings showed minimal deformation during both distal and mesial tipping. CONCLUSIONS: Our study visualized both the mesial and distal tipping forces induced stress distribution in the bracket tie wing-slot junctions. The deformation was present maximum in the mesio-incisal and disto-incisal tie wings and minimal in the mid-tie wings. Clinicians should be aware of this behavior of STWB in making decisions to alter the tipping forces in the archwire to compensate for the tie wing deformation in refining the teeth position.
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