The effect of preparation taper on the resistance to fracture of monolithic zirconia crowns.

OBJECTIVE: Monolithic zirconia crowns have become a viable alternative to conventional layered restorations. The aim of this study was to evaluate whether the taper, and thus wall thickness, of the abutment or pre-defined cement space affect the fracture resistance or fracture mode of monolithic zirconia crowns. METHODS: A model tooth was prepared with a taper of 15 degrees and a shallow circumferential chamfer preparation (0.5 mm). Two additional models were made based on the master model with a taper of 10 degrees and 30 degrees using computer-aided design software. Twenty monolithic 3rd generation translucent zirconia crowns were produced for each model with pre-defined cement space set to either 30 mum or 60 mum (n = 60). The estimated cement thickness was assessed by the replica method. The cemented crowns were loaded centrally in the occlusal fossa at 0.5 mm/min until fracture. Fractographic analyses were performed on all fractured crowns. RESULTS: The load at fracture was statistically significant different between the groups (p < 0.05). The crowns with 30 degrees taper fractured at lower loads than those with 10 degrees and 15 degrees taper, regardless of the cement space (p < 0.05). The fracture origin for 47/60 crowns (78%) was in the cervical area, close to the top of the curvature in the mesial or distal crown margin. The remaining fractures started at the internal surface of the occlusal area and propagated cervically. SIGNIFICANCE: The fracture resistance of the monolithic zirconia crowns was lower for crowns with very large taper compared to 10 and 15 degrees taper even though the crown walls were thicker.