Occlusal force is an important parameter for evaluating the function of the occlusal system. Traditional occlusal forces can only be measured qualitatively. Here, we report a flexible piezoresistive pressure sensor with high sensitivity and a wide measurement range for in situ occlusal force measurements through the articulating paper. The sensing layer of the flexible piezoresistive sensor is a 3D porous MXene composite aerogel, which is fabricated by vacuum freezing. The MXene piezoresistive sensor is composed of the interdigital electrodes, the sensing layer, the PI encapsulation layer, and an articulating paper encapsulation layer. The sensor shows perfect performance with high sensitivity (210.21 kPa(-1)), wide measurement range ( approximately 420 kPa), and a fast response time (123 ms response time, 163 ms recovery time). The amplitude of the occlusal force, which varied with time, can be observed on the mobile phone through the wireless system with the Bluetooth module. This technique has broad application prospects in oral health. In this work, we propose a simple method and a new idea for manufacturing high-performance wearable bioelectronic sensors.
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